A highly low amp anti-wear electrode for overlaying, cushioning and building up low, medium carbon, low alloy and Hadfield steels. Deposits are extremely tough and resist deformation under repeated pounding/impulsive loads. Deposits rapidly workharden during impact service condition.
A unique two-in-one electrode, first of its kind, developed exclusively for repair of railway points, crossing switches. Other applications Include mill hammers, crusher mantles and shredder hammers.
ABROCAR 60
A specially designed product for anti wear coatings on machine components which are subjected to high frictional wear, medium to severe impact loads and high stress abrasion. The deposits are dense with a high hardness of 60 HRC and a very good resistance to spalling and cracking. The electrode can be used on carbon steels and manganese steels. It is suited for both horizontal and vertical up positions.
Newly formulated heavy coated high recovery electrode. Designed for extreme abrasion And mild impact conditions. The electrode has smooth running characteristics. Deposit consists of high % of primary chromium carbides nearly about 50 %.
Surfacing of low alloy and mild steel under extreme abrasion and mild impact situation. Suitable for digger teeth,Bucket edges, Muller tyres, Screw conveyors and Mixer parts, Sprockets,Pinions.
ABROCAR 84
A low heat input “Anti-wear” iron-base alloy electrode for abrasion-resistant overlays on plain carbon and Hadfield manganese steels and Grey Cast irons. Deposits exhibit uniform distribution of carbides in a hard martensitic matrix for high hardness and superior resistance to low stress scratching and high stress scratching and high stress grinding abrasion.
Bucket teeth, crusher mantles, pulverizer hammers, jaw crushers in mining, earthmoving and cement industry, plow shares, scrapers, road rippers, bucket lips, pug mill screws and fan blades.
TUFTOOL 100
A specially formulated low heat input Chromium Vanadium Tungsten based Antiwear surfacing alloy for hot working tools and dies.
Suitable for lining of tools, dies, rotary drills, piercing dies (steel plant, forging, pressure die casting etc.)And mandrels. Specially designed for Rolls of cold rolling mill. Machining is possible with cemented carbide tools.
HADMOLOY 140
Tough austenitic steel electrode for cushioning and build up of Hadfield manganese steel. Deposits are tough and work harden under repeated impact.
A specially formulated low heat input Chromium Vanadium Tungsten based Antiwear surfacing alloy for hot working tools and dies.
Suitable for lining of tools, dies, rotary drills, piercing dies (steel plant, forging, pressure die casting etc.)And mandrels. Specially designed for Rolls of cold rolling mill. Machining is possible with cemented carbide tools.
ABRALOY 240
A specially formulated superconditioning alloy containing rich ingredients like Chromium, Vanadium, and others to ensure long life against severe abrasion, erosion and mild to moderate impact. Recommended on carbon steels & austenitic manganese steels. The complex carbide formed during welding give superior resistance to high stress grinding abrasion.
An ideal choice for wear protection on coal crushing hammers, rolling mill guides, dragline bucket lips, plough shares, scraper blades tamping tools, coal chutes, coal feeder plates, coal nozzles and coal burners etc.
ABRALOY 300
A highly alloyed low input anti-wear electrode for abrasion resistant overlays on carbon, low alloy, stainless and hadfield manganese steels. Deposits contains large volume fraction of carbides in a hard matrix. Smooth, dense and shiny weld deposits resists sliding wear.
Dozer end bits, wear pads, cane knives, rubber mixing blades, end discs of bandury rotors, screw conveyors and dozer blades.
TUFALOY 320
A low heat input “Anti-Wear” alloy steel electrode, for tough, machinable and wearresistant build-up and overlay on low and medium carbon, low & medium alloy steels cushioning prior to capping with harder abrasion-resistant deposits. Tufaloy 320 deposits an alloy chemistry which resist wear due to high impact followed by mild abrasion and friction. Deposits can be induction / flame hardened.
Sprockets, carrier and track rollers, idlers of earth moving equipments,crane wheels, pinions and gears, tail bars, wobbler ends of rolls and couplers in steel plants and sugar mills, girth gears of cement mills and power stations and supporting rollers of kiln tyres.
SUPERALOY 550
A Specially formulated all position carbide type electrode depositing dense and spatter-free alloy to resist very high abrasion. This alloy can be used on steels, manganese steels and malleable iron.
Diffusaloy 560 is a basic coated hardfacing electrode, giving a smooth arc and minimum spatter. The slag fully covers the bead and is easily detachable. The sound weld deposit has low hydrogen content and has a very high hardness. It can be deposited without any underbead crack and porosity. The weld deposit can be finished by grinding, and it can withstand high abrasion and moderate impact. It can be used on carbon & low alloy steels, manganese steel and malleable iron.
Hardfacing of buckets, pads, bucket teeth, jaw crusher, coal crusher, scrapers, dozer blades, dipper teeth, screw conveyers, metal cutting and forming tools.
MACROLOY 712
A specially formulated low heat input “Anti-wear” electrode for overlay and buildup on straight chrome martensitic stainless steels and for producing straight chrome deposits on austenitic stainless steel and carbon steel. Hardness can be retained at 6000C.Deposits are tough, with high tensile strength and resistant to cavitationerosion, particle impact erosion, fluid flow erosion
Suitable for antiwear coating on all types of valves, rotor discs, pump sleeves,(steel plant, thermal, petrochemical) new or worn out Refiner plug and sockets, impellers, pump casing and hydroelectric turbine runners.
MACROLOY 812
MACROLOY 812 is a specially formulated low heat anti-wear alloy electrode for overlay and build-up on martensitic stainless steels. Deposits are tough and resistant to cavitation, erosion, abrasion and particle impact erosion.
Pump sleeves, refiner cones, impellers, turbine runners, buckets and anti-wear coating on new or worn-out sugar mill trash plates.
TUFALOY 1200X
A unique high strength, high ductility anti wear low Temp electrode designed and developed with stainless steel core wire for yielding ideal chemistry of weld deposit, for best results. The specially selected core wire Chemistry and the Coating formulation yields weld deposits, which are highly crack resistant matrix and is an ideal answer for build up and overlay on manganese steel and railway points and crossings. The deposit is fully austenitic and free from inter-granular carbides and is very ductile and capable of taking very heavy impact loads, rolling friction and abrasion.
For very heavy impact applications, crusher and excavator equipment, railway points and crossings, switches, mill hammers, blow bars etc.
TUFALOY 3200
Specially formulated electrode for complexities of wear. Deposits withstand moderate impact and medium to high abrasion and retain hardness upto 5000C. Ideally suited for hot forging dies, pinion teeth (final layer), Coal burner tips etc. Also suitable for general corrosion and heat-resistant applications.
Welding and overlaying of parts of turbines, cast chromium valve bodies, pump parts, oil refinery equipment ,coal washeries burner pipes, hot forging dies, mill pinions, earth moving machinery tumblers etc.
ABRALOY 3505
Abraloy 3505 is a basic coated high recovery electrode which deposits a hard weld metal rich in chromium carbides. The chrome iron-type weld metal can provide antiwear deposit on carbon steels, low alloy steels as well as high manganese austenitic steels. The deposit has excellent abrasion resistance under low stress abrasion with mild medium stress grinding abrasion, impact loading conditions. Because of its high hardness it is recommended to be used as single layer hard facing also.
This electrode is especially applicable for building corners and edges. Hence it is recommended for hardfacing of cane knives, Dozer end bits, Dozer blades, Crushing hammers, Rubber mixing blades, Dredger cutters, Dredger pump casings, Screws, Conveyers, Paddles and Wear pads.
SUPER ANTIWEAR ALLOYS
SOP
(SWEAT ON PASTE)
True to name, this is a specially formulated, paste which can be fused in situ, on steel-base in thin layers 1.5mm in thickness. The fused metal is in the range of 68 –72 HRC. Nevertheless, due to the special formulation, this fused, metal exhibits tolerable toughness and hence it gives a superior life under extreme conditions of low stress abrasion and medium angle (300 – 600) erosion. The structure is full of Cr7C3 type tough and abrasion resistance in a special matrix. Along with high abrasion and erosion resistance, the fused layer has excellent corrosion resistance.
SOP - ID will be an ideal choice for applications like Trash plates, ID Fans, Cyclone separators, Slurry pumps, Bends in slurry handling pipes etc.
ABRALOY 61
Newly formulated heavy coated, high recovery electrode designed specially for extreme abrasion resistance at high temperature. Deposits consist of high percentage of primary chromium carbide and secondary Niobium carbides for optimum results. Hardness is retained up to 500 0 C. Alloy is easy to handle with rapid deposition rate leaving very little or no slag.
ABRALOY 61 is used for hardfacing of parts subject to strong abrasive wear, friction, heat and corrosion. Hardfacing on tools used in steel, coal and ore mining as well as in the cement industry.
DIFFUSALOY 68
Newly formulated heavy coated, high recovery electrode designed specially for extreme abrasion resistance at high temperature. Alloy is easy to handle with rapid deposition rate leaving very little or no slag. Deposits consist of high percentage of primary chromium carbide and secondary vanadium carbides and Borides for optimum results. Hardness is retained up to 600 0 C.
For use in still mills and sinter plants , On items such as Crusher sieves, Conveyor screws , Dredger components and Tip casting.
DIFFUSALOY 6 WZ
A specially developed semi-basic high speed tool steel electrode depositing a highly alloyed heat treatable weld metal. The weld metal is air hardening and can retain its high hardness upto temperatures as high as 5000 C. It has excellent weldability in flat, horizontal and vertical upward positions. The weld bead is smooth and has excellent cutting, shaving and piercing qualities.
For repair and rebuilding of composite high speed tool steel dies, tools. Examples are cutting, piercing and shaving tools, hot working punches and dies, extrusion moulds and dies, shear-blades, milling and cutting tools, ingot lifting tongs, rolling mill guides, wood working tools and cutting edges on stamping dies.
ABROCAR 184
Abrocar 184 is a specially formulated low heat input complex carbide Antiwear alloy electrode designed for very high abrasion resistant overlays on a variety of metal surface such as carbon steels, medium manganese steels, alloy steels, cast iron etc. The weld metal has a high hardness up to 65 RC even with very slow cooling rates. The complex carbides formed during welding give high resistance to high stress grinding abrasion, excellent resistance to galling and scratching abrasion.
Parts subjected to abrasion, impact and compressive loads like sand pumps, dredger pump parts, idlers, rollers, earthmoving and cement industry bucket lips, pug mill screws, power station coal nozzles and coal burners.
DIFFUSALOY 565 CrNi
This is a specially developed basic electrode, which gives a highly alloyed weld metal which exhibits an excellent combination of moderately high hardness, toughness, corrosion resistance to various aqueous solutions. It is an ideal choice where moderate wear resistance under moderate impact stress is required in a corrosive media.
Ideally suitable for resisting humid corrosion, abrasion and moderate impact. Typical examples are – Build up of Sugar Mill Crusher Rollers of cast iron which gets chipped off during service. Slurry Pump Casings, Impellers and other cast iron components. On cast irons, first and second layers of the deposit are machinable.
DIFFUSALOY 817
Specially formulated, unique, highly alloyed electrode for overlay buildup and repair of worn out parts subject to oxidation, corrosion and thermal/mechanical stresses at high temperatures. Deposits are tough, crack free and work hardening type. Heavy coated electrode having metal recovery of 150%.
Hot forging dies, Hot trimming dies, restoring cutting edge of hot cutting and shaping tools, valve seats.
SUPERALOY 1001
Special alloy formulation designed to produce hard coating which resists “softening” at elevated temperature service combined with low coefficient of friction. Excellent weldability.Non Magnetic coating will not gall, score or seize in service. Ideal for applications involving metal to metal contact.Deposites can be ground to close tolerance to a smooth, highly polished finish.
Can be used on steels, stainless steels, cast iron, nickel and nickel alloys. Recommended uses include all applications where frictional and abrasive wear are severe. Other applications include cams, screws, ceramic die cutters, patterns, dies,tools etc.
SUPERALOY 1006
Finest alloy available for high temperature service. Special cobalt base formulation assures combination characteristics of high hardness (RC 40-44) edge retention property and resistance to softening at high temperature. Compressive stress deformation, abrasion and friction (especially galling seizing). Resists corrosion at elevated temperature. Non magnetic, non heat-treatable, good weldability. Deposits can be machined using carbide tipped tools or by grinding.
For super-conditioning of valves, Hot punches, Ingot Tongs, Wire Drawing Blocks, Charging rams. Hot shear blades. Edger rolls, Exhaust valves and seats. Hot trim dies and swaging mandrels.
SUPERALOY 1768
Superaloy 1768 is a semi basic coated electrode which yields an Inconel type deposit that does not require any special post-weld heat treatment to develop its optimum properties. The weld deposit possesses an excellent ability to resist corrosion and oxidation at high temperatures in applications such as furnace components and reactor vessels. Its high strength coupled with high ductility, good creep and heat resistance at high temperatures (550 – 1100°C) and excellent low temperature toughness makes it the automatic choice for high as well as low temperature applications. Thermal stability of structure of the weld deposit is a key feature that makes it able to withstand stresses developed due to thermal shock and thermal cycling.
Joining of various types of stainless steels, Ni-base alloys, dissimilar joints, especially austenitic to ferritic steel, welding of weld cladding on low alloy steels, reactor vessels, welding of joints in nuclear engineering, welding of cryogenic steels, anti-wear and anti-corrosion surfacing of furnace components, heat treatment furnaces and fixtures, making transition joints, gate valves in freon gas plants and similar applications.
SUPERALOY 1770
Superaloy 1770 is a specially formulated electrode which yields an Inconel type deposit that does not require any special post-weld heat treatment to develop its optimum properties. The weld deposit possesses an excellent ability to resist corrosion and oxidation at high temperatures in applications such as furnace components and reactor vessels. Its high strength coupled with high ductility, good creep and heat resistance at high temperatures (550 – 1100°C) and excellent low temperature toughness makes it the automatic choice for high as well as low temperature applications. Thermal stability of structure of the weld deposit is a key feature that makes it able to withstand stresses developed due to thermal shock and thermal cycling.
Joining of various types of stainless steels, Ni-base alloys, dissimilar joints, especially austenitic to ferritic steel, welding of weld cladding on low alloy steels, reactor vessels, welding of joints in nuclear engineering, welding of cryogenic steels, anti-wear and anti-corrosion surfacing of furnace components, heat treatment furnaces and fixtures, making transition joints, gate valves in freon gas plants and similar applications.
ABRALOY 3000 D
Newly formulated high recovery electrode designed specially to resist high temperature abrasion and severe erosion on carbon steels and austenitic manganese steels. Alloy has rapid deposition and high recovery rate leaving very little slag.
Superaloy 7000 TCC is an extremely high wear resistance alloy containing complex carbides. The primary carbide is Tungsten in tube metal with Noibium, Chromium, Titanium, Vanadium, Molybdenum etc as secondary carbides.
Provides exceptionally high wear resistance to abrasion, erosion and friction when steel parts are coated with this material. Alloy can be deposited in dots, dashes and stripes without breaking arc to provide high wear resistant wear pads. Complex carbides provide full hardness in the 1” layer of over 63 HRC. Application include Dragline bucket lips, bulldozer blades, shovel teeth, Muller plows, Dredger cutters, Coal chutes, Bed knives etc.
CAST IRON
NODURON 60
Noduron 60 is a specially developed basic graphite coated electrode consisting of a very complex flux chemistry and a bimetallic Ferro-nickel core wire.this is a unique electrode,which deposites a weld metal, which compensates the solidification shrinkage and hence the weld is highly crack resistant.The fux coating is designed to give a fully covering slag, which can be easily removed after the bead is cooled.This electrode is unique in one more respect, it gives a transition zone (zone of partial melting) which is nearly free from iron carbide and it also gives a heat affected zone, which contains very little martensite-the hard phase.hence both the transition zone as well as HAZ are fully Machinable,even with a high speed steel tool.the weld bead also is quite soft and completely machinable.It has an excellent color match with all cast irons & steel.
Noduron 60 can cold weld all types of cast irons- grey cast iron,malleable cast iron,nodular cast iron or ductile iron – pearlitic as well as ferritic varientes. It can also weld cast iron to steel.In order to obtain optimum machinability,it is ecommended that the slag be removed only after the bead is cooled.Pre-heating of the work piece upto 1500 C further improves the machinability of the HAZ. It can successfully weld dirty, oily and greasy cast iron.
FEROCAST 102
A specially designed, low heat input `LoTemp’ electrode with strong arc force and quick-freezing spray transfer, to seal contaminated surfaces in old, dirty, greasy cast irons. Deposits of Ferocast 102 R condition the surface for subsequent joints in cast iron with Greloy 850.
For conditioning the contaminated of cast iron prior to use of Greloy 850. Deposits quick freezing and non-machinable. Can be used for joining guards on machine tools, motor and generator housings. For foundry defects, requiring grind finish and goods colour match.
CACI 150
Specially designed “Lo Temp” Medium coated electrode with Ferro-Nickel core wire for welding cast iron without preheating. Chemistry is so formulated that deposit does not pick up carbon, remains ductile, soft and machinable. This electrode is very good for filling the foundry defects, gives perfect colour match.
Filling foundry defects, for repairing cast iron components, correcting machine errors as well as buildup of worn out surfaces. Can be used for malleable iron, nodular graphite etc.
CINOD 160
A low heat input, “LoTemp” nickel alloy electrode formulated for high strength welding of nodular iron. This “new alloy” electrode produces superior weld joints in grey, malleable, nodular (SG Iron) and alloy cast irons such as Ni-resists with exceptional crack resistivity, all position weldability and excellent machinability.
Recommended for use on machine beds, pump casings, valve bodies, valve flanges, bell housings, motor covers, friction press discs etc. Especially suitable for superior penetration of contaminated surfaces, without the aid of a buffer layer.
CACI 540
A specially designed “ Lo Temp” Medium coated electrode with Ferro-Nickel core wire for welding grey cast iron, malleable cast iron, nodular cast iron and joining these to other metals and difficult to weld cast iron parts. The chemistry is so formulated that the weld deposit remains tough and machinable. Machining is carried out with carbide tool. This electrode is very good for filling the foundry defects and gives perfect colour match.
Joining and building up cracked, broken and damaged castings such as pump rotors, compressors, valves, pump casings and for filling up foundry defects.
CACI 650
A new economical Nickel-Copper alloy low-Temperature electrode with a very smooth and stable arc giving shallow penetration for machinable welds on grey cast iron and also offers a better colour match than Ni (or) Ni-Fe alloys.
For Filling up defects cast iron castings, rectification of welding errors, rebuilding missing sections, pumps bodies and rebuilding of cast iron formingdies.
GRELOY 850
A truly low heat input ‘Lo Temp’ application – designed for filling, joining and building up grey cast iron and malleable iron, without preheat. Also for joining these to steels. Greloy 850 is a high-Nickel alloy electrode, producing dense and smooth deposits of high strength and superior machinability.
Recommended for all types of repairs on cast iron machine bases, cylinder blocks, motor/generator/pump casings, impellers, machine slides etc. Excellent for filling up foundry defects. Ideal for repair and production joining of cast iron to steel.
SUPERCINOD 1600
Specially designed low heat input all positional “Low-Temp” electrode for ductile and crack resistant repair welding on grey and nodular cast iron and joining all types of malleable cast iron. The electrode has excellent welding properties and produces smooth bead without transverse undercuts.
Recommended for the repair of machine tools and frames, exhaust manifolds, for oil and bearing casting, cast iron structures and piping connections. Can also be used for joining mild steel and cast iron.
STEEL
SUPERMATIC
A specially designed ‘Lo Temp’ electrode for all position contact welding with minimum heat input, very low distortion and warpage for use on low carbon steels with outstanding weld bead appearance.
For fabrication of thin gauge sheets, tanks, pipelines, containers and other assemblies where distortion and heat stresses are to be minimized. Also designed for super conditioning of sugar mill roller journal shafts etc.
UNILOY 608
A unique low heat input electrode with superior alloy formulation, for high strength joining and cushioning of medium and high carbon steels, tool and die steels, stainless steels, tool and die steels, stainless steels, and stainless to carbon steels. Also recommended for overlays on carbon steels for corrosion resistance and high temperature service upto 1100 C.
Parting tools, joining Hadfield steels parts in earth – moving machinery, track pads, furnace parts, cooler plates, sugar mill roller journals etc.
DIFFUSALOY 618
A new highly alloyed austenitic ‘LoTemp’ electrode for joining and overlaying manganese steels and for joining these to other steels. This has exceptional all positional weldability, easy slag detachability and excellent crack resistivity.
For positional joining and repair of manganese steel parts used in construction, Earthmoving, Defence and mining industry such as shovel, excavator and dragline buckets, sprockets, track pads and crushers. Recommended as a buffer layer on manganese steels prior to antiwear, coating.
DIFFUSALOY 618 X
A highly austenitic ‘LoTemp’ high recovery electrode for joining and overlaying Manganese steels and joining these to other steels. Weld deposits have excellent resistance to heat and mild corrosion. Alloy exhibits exceptional all positional weldability, easy slag detachability and very high crack resistivity.
For the positional joining and repair of manganese steel parts used in construction, earthmoving and mining industry such as crushers shovel, excavator and dragline buckets, sprockets, track pads and mantles etc. Can be used for joining manganese steel to other steels and for joining armour plates.
UNILOY 620
A ‘Lo Temp’ electrode with high alloy formulation for joining and overlaying medium and high carbon steels.Specially recommended for restrained joints and for joining carbon steels to stainless steels.Deposits offer high tensil strength, ductility, heat and corrosion resistance.
Track pad, furnace parts, bucket repair, cooler plates, apron feeder pan, steel gears, for cladding stainless steel etc.
UNILOY 624
A unique high alloyed low heat electrode for high strength, crack resistant joining of unknown and dissimilar steels, Hadfield, high carbon and alloy steels. Also recommended for tough and wear resistant overlays on all steels. Controlled ferrite austenite duplex structure provides resilience with very high strength.
Used for splines, threads, keyways of shafts, spur gear tooth, wear plates of hydraulic excavator buckets, gear box main shafts, counter shafts, leafsprings etc.
UNILOY 624 S
A versatile high alloyed ‘Lo Temp’ electrode with superior wedability, designed for joining dissimilar steels. Can also be used for machinable buildup or a cushion layer. The controlled grain structure provides the deposit with high strength, ductility, toughness and superior crack resistance. The deposit is corrosion resistant as well.
For combinations of similar and dissimilar steel and joining of different sections. Can be used for dies, tools, springs, buildup on steel castings for repairs, for joining wear plates, cushion layers for hard facing etc.
DIFFUSALOY 628
A unique low heat input ‘Low temp’ electrode specially designed for joining and over–laying on medium carbon steel, low and high alloy steels, stainless steels and silicon steels (laminations). Deposit exhibits high tensile strength, ductility, heat and corrosion resistance.
Specially recommended for Super-conditioning of sugar mill roller journals subjected to friction and corrosion as direct deposit or as overlay on Supermatic for heavy build-up. Recommended for welding of silicon steel stampings..
DIFFUSALOY 800 ELH
A newly formulated basic-coated “Extra Low Hydrogen” “Lo Temp” alloy designed for X-ray quality welds on mild steels, medium carbon and low alloy high strength steels. Deposits exhibit very high strength and provide unique resistance to hydrogeninduced embrittlement.
Diffusaloy 800 ELH is recommended for x-ray quality welds on a variety of medium carbon and low alloy high tensile steels, providing unique hydrogen free deposits with superior impact resistance at normal and sub-zero temperatures. Recommended applications include high pressure piping, overhead cranes, hoists, steel casting defects, steel gears, sprockets, loco frames, hubs, pumps etc.
DIFFUSALOY 818
A newly formulated basic-coated “ Low Hydrogen Electrode ” “Lo Temp” alloy designed to weld low alloyed Cr-Mo steels, low alloy tempered steels and similar alloyed case hardened steels. Deposit exhibit very high strength and provide unique resistance to hydrogen induced embrittlement.
Diffusaloy 818 is an all positional recommended for joining or build up on Cr-Mo steels in the manufacture of vessels and pipe lines at working temperature up to 5500C. Also suitable for low alloy tempered steels and similar alloyed case hardening steels. Welding properties are excellent and easy slag detachability.
DIFFUSALOY 1018
A specially designed hydrogen controlled all positional electrodes with alloying elements like Nickel,Chromium and Molybdenum to give a very high strength of 1,00,000 p.s.i. and can be used for welding of Ni-Cr-Mo cast and wrought alloys. The electrodes is designed to produce fine rippled beads of radiographic quality.
High tensile machinery parts,parts of earth moving equipment, auto parts, armour steel, chemical plants, steam turbine retorts in service temperature upto 5000 C, case hardened steels etc.Salvaging of alloy Steel casting og similar composition.
DIFFUSALOY 6180
A newly formulated austenitic “Lo-Temp” Electrode for joining heavy sections of manganese steels to themselves or to other steels. Weld deposits have excellent resistance to impact and abrasion. Electrode exhibits exceptional all positional weldability, easy slag detachability and excellent crack resistivity, as it is highly ductile.
For positional joining and repair of heavy sections of manganese steel parts used in construction, earthmoving and mining industry, such as shovel, excavators and dragline buckets, Joining of Hadfield steels, alloy steels, case hardened steels, cast steel and difficult to weld steels. Alloy has an excellent abrasion and impact resistance. Excellent for crack free joints in high alloy and difficult to weld steels including heavy armour plates.
METAL WORKING
SUPERCUT
A unique AC/DC- with exothermic coating for cutting, piercing and removing all metals using standard electrical arc welding equipment. No air or oxygen is required. The special exothermic coating gives a stable arc during cutting and piercing process. Making SUPERCUT as the most versatile cutting electrode. SUPERCUT does not over heat and can with-stand very high amperages. Wide range of power sources can be used conveniently with low amperage and has high strike and re-strike capability.
For fast all position cutting, piercing, removing and beveling metals prior to welding on mild steel, carbon steel, stainless steel, cast irons, nickel alloys, aluminium, copper and bronze.
SUPERGOUGE
An AC/DC highly heat resistant electrode for CHAMFERING and GROOVING all ferrous and non ferrous metals using standard electric arc welding equipment. No air or oxygen is necessary. The exothermic coating concentrates the force of arc right at the point of application, yielding a highly efficient working tool.
For production and maintenance operations where chamfering and gouging is necessary without the need of supplementary gases and expensive equipment. For preparing sections prior to welding, gouging out old defective weld metal and removing flash and risers.
STAINLESS STEEL
DIFFUSALOY ZF
A Specially Coated “ ZERO FERRITE” Stainless steel Electrode for all positional welding of Zero ferrite stainless steels for optimum results & superior resistance to corrosion. It has an excellent resistance to pitting. The deposits are spatter free & slag removal is easy leaving smooth uniformly ripple beads.
Specially recommended for chemical plants where corrosion resistance is required against strongly oxidizing or nitrogenous media. Diffusaloy ZF AC/DC+ is fully Austenitic stainless grade 316L developed for urea reactors, Picking Plates etc.
DIFFUSALOY 304 L
An advanced Extra Low Carbon ‘Lo-Temp’ austenitic stainless steel electrode designed for all positional welding of AISI 301, 302, 304, 304L, 308L stainless steels. Alloy exhibits exceptional weldability with spatter – free deposits.
For production and maintenance welding of AISI 301, 302, 304, 304 L, 308L stainless steels. Excellent for applications in dairy, food, chemical industries and nuclear plants. Extra low carbon and low amp application help considerably in minimizing carbide precipitation.
DIFFUSALOY 905
A special low heat input electrode developed with superior alloy formation which offers controlled Ferrite-Austenite structure for high strength joining and cushioning of medium and high carbon steels, tool and die steels. Joining of stainless steels and stainless steel to carbon steels. Also suitable for overlays on carbon steels. Excellent corrosion resistance and high temperature service upto 11000C.
Special Application includes Anchor joining, Stainless steel to mild steel, Inlet feed Pipe of Sponge Iron Plant. Parting tools, joining Hadfield steel parts in earthmoving machinery, track pads, furnace parts, cooler plates, sugar mill roller journals etc.
DIFFUSALOY 908 L
An advanced Extra Low Carbon ‘Lo-Temp’ all positional austenitic stainless steel electrode for the welding of AISI types 301, 302, 304, 304L, 308L stainless steels. Alloy exhibits exceptional weldability with spatter – free deposits.
For fabrication and maintenance application involving stainless steels AISI 301, 302, 304, 304 L, 308L of similar composition. Excellent for applications in dairy, food, chemical industries and nuclear plants. Extra low carbon and low amp aid in minimizing carbide precipitation.
DIFFUSALOY 910
A versatile “Low Temp” all-positional austenitic stainless steel electrode for the welding of stainless steels of the AISI types 309 and 310. Also for dissimilar and unknown austenitic steels and for joining these to steels.
Design for elevated temperature applications requiring the high oxidation resistance and high strength temperature up to 11000C . Ideal for welding furnace parts heat exchangers, heat treatment boxes, kiln cooler plates, and for clad steel.
DIFFUSALOY 916 L
An Extra Low Carbon “Lo Temp” austenitic stainless steel electrode for all-positional welding of AISI 316,316 L, 317 and 318 stainless steels. Deposits of Diffusaloy 916 L offer superior resistance to intergranular corrosion.
For production and maintenance applications in chemical and paper industries, where service conditions demand excellent resistance to pitting and corrosion under strongly oxidizing media.Diffusaloy 916 L being ELC type, minimizes carbide precipitation and thus eliminates intergranular corrosion.
DIFFUSALOY 917 L
An Extra Low Carbon “Lo Temp” austenitic stainless steel electrode for all-positional welding of AISI 316,316 L, 317 and 318 stainless steels.can also be used for joining and overlaying on a variety of dissimilar steels,especially where the weld deposits are subject to thermal shocks.
For production and maintenance applications, on stainless steel, CrNiMo steels or lower alloy steels. Also suitable for joining these steels to mild steels or alloyed corrosion steels. Working temperature from -600 C to +4000 C. The corrosion resistance against non oxidizing media and media containing chloride ions is very good. Weld metal resistance to hot cracking and microfissuring.Can also be used for Clad steels especially with 12-14% straight chrome types.
DIFFUSALOY 925
A new highly alloyed versatile, low heat input all positional “Lo-Temp” electrode for welding steel like Sandvik 2RK 65, Alloy 20, HV9, Carpenter 20 etc. Has highest resistance to corrosion particularly to reducing atmosphere upto 12000C. Also suitable for welding low alloys steels and for joining different steels to mild steels and low alloy carbon steels.
For production and maintenance welding of dairy, food, chemical, cryogenic components, deep freezers, cooling coils of compressors of ammonia, nitrogen gasses etc.
NON-FERROUS ALLOYS
DIFFUSALOY 155 C
A general purpose brazing alloy for joining mild, low carbon and galvanized steel, copper and copper- base alloys.
For fillet and butt joints on mild steel, low carbon and galvanized steel sheets, tubes and plates; dissimilar joints between steel and copper, brasses and bronzes.
DIFFUSALOY 165 C
Diffusaloy 165 C is durable flux coated Ni-bronze alloy for brazing application on all steels, copper, brass, bronze. It provides excellent wettability characteristics and due to capillary action it provides uniform flowability, posses high strength bonding without peel-off of the flux.
Diffusaloy 165 C is specially recommended for joining and surfacing of chassis, carbide tipping, piping, drills, cutters & dies.
DIFFUSALOY 181 C
Diffusaloy 181 C is a self fluxing high strength flexible flux coated filler wire rod of Bronze alloy for joining and overlaying cast irons, mild and low carbon steels, brass, copper and for joining dissimilar metals.
For steel, cast iron, copper, brass, dissimilar metals joining like steel to cast iron, copper to copper alloys. Spur gear teeth, bearing surfaces and shafts.
SUPERBRONZE
A new alloy “Lo Temp” bronze electrode with excellent weldability for depositing dense and porosity free welds on steel, cast irons, bronzes etc. Both for joining and overlaying. The weld deposits are fully machinable and colour matching to bronze. Deposits offer very good resistance to salt water and steam corrosion and have very low coefficient of friction.
For super conditioning of pump impellers, valves, wear rings, gear teeth, sleeves, packing glands and for dissimilar metal joining applications. Deposits offer very good resistance to saltwater and steam corrosion and have very low co-efficient of friction. Can be machined to smooth finish.
SUPERBRONZE DC+
Superior coated tough Lo-Temp bronze electrode for joining and overlaying steels,cast irons, malleable irons,bronzes and copper based alloy and for dissimilar combination.smooth easy to use electrode,producing porocity free deposits having good slag detachability.
For overlaying and joining bronzes and similar non ferrous metals, steels to copper, cast iron, malleable iron or any combination of these to one another. Highly recommended for bearing surface and for wear facing against sea water corrosion.
DIFFUSALOY TINALOY
A low heat solder paste with flux for soldering dissimilar metal other than aluminium. Excellent where preplacing of solder is require, such as automatic soldering. Has a very good fluidity and joining strength.
Tinning Instruments, radiator repairs, gauges.
DIFFUSALOY ALBRO
A specially coated ‘Low Temp’ electrode with an excellent weldability for depositing dense and porosity free welds on steel, cast iron, aluminium bronze and other bronzes. Both for joining and overlaying. Deposits are shiny and matches to gold colour. This electrode is mainly for resistance to impingement attack and cavitation corrosion, excellent wear and abrasion resistant properties.
For super conditioning of pump impellers, valves, wear rings, gear teeth casings, sleeves, packing glands and for dissimilar metal joining applications. Deposits offer very good resistance to cavitation, and can be machined to smooth finish.
ALUMINIUM ALLOY
DIFFUSALOY 1301
Diffusaloy 1301 is a coated aluminium electrode distinguished by good welding properties having excellent arc stability. High strength, versatile alloy gives porosity free deposits, ideal for roduction as well as maintenance welding. With steady arc it gives dense and poreless seams which are not prone to cracking.
For joint and repair weldings on aluminium wrought and cast alloys when a higher strength is required. This alloy is particularly recommended for heat treated aluminium, heavy castings, long joints, repairing cracks, filling holes and building up missing sections, for example overhead water tank, motor end cover etc.
DIE BUILD SERIES
DIFFUSALOY DIE 100
DIE - 100 is a newly developed electrode with Cr-Ni-Mo specially for forging die – repairs in forging industry. The deposited weld metal is highly resistant to cracking even with higher impact load.It is used for welding high-strength tempered low-alloy steels as well as process welding on steels castings, cast steels of corresponding strength.
DIE - 100 is an all position electrode with high strength for repair of large forging dies, hot working tools, hammer bases, sow blocks anvil, devotails and insert dies, rolls of cold rolling mill. Any surface requires impact and friction resistance.
DIE-WELD
A newly developed low heat input electrode that gives a Cr-Ni-Mo-V alloy steel deposit which is considered to be standard for die-block repairs, both patch work type as well as extensive. The deposit has good machinability and gives improved die life, and hence it is the automatic choice for the repair and reclamation of hot forging dies. As deposited hardness is 32-36 RC. A post weld stress relief heating to 450oC for 1 to 1.50 hrs would further improve the toughness of the repair work.
Die-Block repair as well as heavy building.
DIE BUILD - E
A basic electrode which is designed to give a low carbon alloy steel weld deposit similar to H12 in its alloy content. It is extremely suitable for building up large composite dies or extensive repairs of similar insert dies used in hot-forging. The weld metal has an excellent hot cracking resistance and resistance to thermal shock. It exhibits superior wear resistance at high temperatures as compared to DIE- BUILD –N. The deposit is machinable and has a hardness of 41-45 RC. Its hardness can be controlled as desired by employing a suitable post weld heat treatment / tempering.
Die Build – E is extremely suitable for building up large composite dies or extensive repair of similar insert dies used in hot – forging. Suitable for lining of tools, dies and rotory drills piercing and mandrills.
DIE BUILD - S
A yet another basic coated Electrode of this series, designed to give a highly alloyed low carbon weld metal. The weld metal is machinable and exhibits a high degree of toughness, excellent hot strength and wear resistance at elevated temperature along with fine heat cracking resistance. It stands up well against temperature shocks and even admits water cooling from 6000C to 6500C this Electrode is designed to give the most superior weld metal out of the three Electrodes available in the Die Build series. The deposit has an as welded hardness of 41 – 47 RC.
Die Build – S is extremely suitable for building up large composite dies or extensive repair of similar dies found in steel, chemical industry, cryogenic as well as nuclear industry.
FILLER WIRE
SUPERALOY 1001
Special alloy formulation designed to produce hard coating which resists “softening”at elevated temperature service combined with low coefficient of friction. Excellentweldability.Non Magnetic coating will not gall, score or seize in service. Ideal for applications involving metal to metal contact.Deposites can be ground to close tolerance to a smooth, highly polished finish.
Can be used on steels, stainless steels, cast iron, nickel and nickel alloys. Recommended uses include all applications where frictional and abrasive wear are severe. Other applications include cams, screws, ceramic die cutters, patterns, dies, tools etc.
SUPERALOY 1006
Finest alloy available for high temperature service. Special cobalt base formulation assures combination characteristics of high hardness (RC 40-44) edge retention property and resistance to softening at high temperature. Compressive stress deformation, abrasion and friction (especially galling seizing). Resists corrosion at elevated temperature. Non magnetic, non heat-treatable, good weldability. Deposits can be machined using carbide tipped tools or by grinding.
For super-conditioning of valves, Hot punches, Ingot Tongs,Wire Drawing Blocks, Charging rams. Hot shear blades. Edger rolls, Exhaust valves and seats. Hot trim dies and swaging mandrels.
DIFFUSALOY 1301
Diffusaloy 1301 is a coated aluminium electrode distinguished by good welding properties having excellent arc stability. High strength, versatile alloy gives porosity free deposits, ideal for production as well as maintenance welding. With steady arc it gives dense and poreless seams which are not prone to cracking.
For joint and repair weldings on aluminium wrought and cast alloys when a higher strength is required. This alloy is particularly recommended for heat treated aluminium, heavy castings, long joints, repairing cracks, filling holes and building up missing sections, for example overhead water tank, motor end cover etc.
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