Wear Plates Manufacturers in India

  • Products
  • Wear Plates Manufacturers in India
Roller Guard and roller cover for wear and tear of cement Roller guard and Roller cover or Crown and cover

Protects the machined shaft area of Hydraulic roller press from wear and tear due to the cement, coal or slag dust. These components are made with Diffusion make wear plates series designed for excellent abrasion resistance.

Rotor Wheel - rotory component for cement plant separator Separator Parts - Rotor

Also known as cage fill or separating wheel is a critical rotary component of the cement plant separator. Diffusion Engineers Limited caters to various OEMs for fabrication of separator parts and equipments with Diffusion make wear plate brand being approved by Indian as well as global OEMs

Diffusion Engineers - One of the largest separator rotor manufacturersSeparator Parts - Rotor

Diffusion prides itself in the quality and service. This has led Diffusion to make one of the World's Largest Separator rotor of the design for the OEM.

Grit Cone Wear Protection block by diffusion engineers Separator Parts – Grit Cone

Grit cone also known as reject cone finds itself at the bottom of the separator with high size particles passing over it and back to the mill body getting exposed to severe abrasion. With Diffusion wear resistance plate as its primary building block they resist wear and give outstanding service life.

Diffusion - grit cone's wear plate manufacturers
Diffusion make wear Plates

With Indigenous alloy development capability Diffusion Engineers Limited has a wide range of wear plates viz Borodur, Chromadur, Moludur, Erodur, Impactodur amongst other each specially designed and proven in fighting different wear conditions like Abrasion, Erosion, Impact and/or a combination of these providing unprecedented life increase to the expensive industrial components.

Diffusion Engineers - Wear Plates manufacturers in India Diffusion make wear plates

Fighting wear in every way possible, Diffusion designed Zig – Zag pattern wear plates increase the life of the components exponentially with any of the chosen alloy due to metallurgical benefit drawn from the SRC orientations.

Grizzly Bars - critical wear components manufactured by Diffusion EngineersGrizzly Bars

With Innovation at core of its values Diffusion engineers thrives to take challenges and convert them into success stories. Grizzly bars in steel industry face harsh conditions in terms of temperature, impact and abrasion with red hot sinter falling from heights in huge bulk and breaking off on impact. Diffusion Engineers successfully increased the life span of these grizzly bars by almost 300% for customers from steel industry.

Guide Vanes - Wear resistant component Separator Parts – Louver / Guide Vanes

Diffusion make wear plates are approved by almost all major cement OEMs for the wear resistant parts due to their reliability, understanding of the criticality of the components and excellent wear resistance.

Slider wear plates supplier in India
Slider wear plates manufacturers in India
wear resistant separator parts suppliersSeparator Parts – Top Section

Top section or upper outlet cone is the pathway for the fines for further processing or packing. Diffusion's technically established team specialises in fabrication of these equipments knowing the criticality and functioning of these equipment.

Bearing wear plates suppliersSeparator Parts – Bearing Arrangement

With a well established machine shop DEL manufactures machined components to the highest level of accuracy and a dedicated specialist team for assembly of these components ensures sleek and perfect fitment of these components to give shape to these complex rotating drive assemblies ranging from 3 meters to upto 10 – 12 meters.

Intermediate and bottom cone wear partsSeparator Parts – Intermediate and Bottom Cone

Diffusion make wear plates are approved by almost all major cement OEMs for the wear resistant parts due to their reliability, understanding of the criticality of the components and excellent wear resistance.

Diffusion Engineers leading Wear Plates Suppliers in India

Diffusion Engineers is one of the leading wear plates manufacturers and suppliers in India, offering a wide range of wear plates manufactured by open arc welding process using flux-cored wire.

Diffusion has mastered the art of metallurgical formulations of different types of flux-cored wire used to manufacture a wide range of wear plate materials to achieve extra-long-life service under a variety of severe wear conditions which makes us the best wear plates manufacturers in India.

Apart from the standard wear plates of pre-designed compositions; our experienced team of R&D is fully capable of developing custom-made overlay compositions to meet specific wear plate application need.

Diffusion is fully equipped and has got the in-house capability of design & engineering, cutting, forming, fabrication and testing of wear plate material under the one roof.

Diffusion has designed its exclusive range by developing various patterns of the overlay to further reduce the wear rate, emerging out as one of the best wear plate manufacturers in India.

Critical Wear Components made out of Diffusion make wear plate:

  • Grizzly Bars
  • Coal Nozzle Tip
  • Wear Liners
  • Chutes & Ducts
  • Hard Face Pipe
  • Guide Vanes
  • Sinter Spikes
  • Sinter Screen Decks
  • Screw Conveyors
  • Grit Cone
  • Bell Housing
  • Rotor Bearing
  • Separator Casing & Rotor
Product Characteristics Applications Hardness Major Alloying Element PDF
BORODUR BORODUR wear plate gives, weld deposits of high C-Cr alloyed weld metal with excellent resistance to abrasion and mild impact. It can be used whenever high abrasion accompanied by corrosion is expected. Best results are achieved by two layers hardface wear plate. Pumps, mixer parts, tracks hoppers, Pipe, Impellers, Conveyer Screws, Coal and Cement Mill Tyres, Liner etc. 56 – 59 HRC ( 4mm Weld Deposit)58 – 62 HRC ( 8mm Weld Deposit) C ,Si, Cr, B
CHROMADUR CHROMADUR is a wear plate, which contains a high C-Cr alloyed stainless weld metal with excellent resistance to abrasion. It can be used whenever high abrasion accompanied by corrosion is expected. Best results are achieved by double layer wear plate. Pumps, Impeller screws, Track hoppers, Bucket teeth. 55 - 60 HRC ( On 4mm weld deposit) 58 – 64 HRC ( On 8mm weld deposit) C, Si, Cr
COLMODUR HT COLMODUR HT is highly alloyed C-Cr-Mo-Nb-W-V weld plate of extremely hard carbides. It is used for hardfacing and the weld metal has excellent abrasion resistance at high temperature. Weld deposit performs extremely well against strong mineral wear. The weld deposit retains its wear resistance up to 6500C.Best results are achieved by welding in two layers. Blast – furnace bells, fire grates, crusher, sinter wheel breakers, smelter loading chutes, etc. 62 - 65 HRC ( On Three Layer) C, Cr, Mo, Nb, V, W
COLODUR COLODUR wear plate gives, weld deposits of high C-Cr-Nb alloyed weld metal with excellent resistance to extreme abrasion wear. COLODUR weld deposit consists of chrome and niobium carbides which offer an excellent resistance to abrasion. Best results are achieved by two layers hardface wear plate. Parts of coal mining equipment, steel industry, cement industry and mineral industries. 58 – 61 HRC ( 4mm Weld Deposit) 59 – 62 HRC ( 8mm Weld Deposit) C, Si, Cr, Nb, Fe
ERODUR 801 ERODUR 801 is a specially developed wear plate, which gives highly alloyed deposit of Fe-C-Cr-Ni-B and other special alloyed elements. ERODUR 801 wear plate provides excellent resistance to severe erosion and moderate impact. The alloy primarily consists of carbides, borides and other complex carbides. It has excellent toughness for this high hardness range Hardfacing on parts of coal mining equipment, cement, steel and mineral industries subjected to fine particle erosion. 60 - 67 HRC C, Cr, Ni, B
IMPACTODUR IMPACTODUR is a wear plate, which contains a high C-Si-Cr alloyed hardface weld deposit with moderate resistance to abrasion under high impact. Best results are achieved by double layer wear plate. Build up of crusher parts, bucket teeth and lips, trash crushing 48 - 52 HRC ( On 4mm weld deposit) 51 – 55 HRC ( On 8mm weld deposit) C, Si, Cr
DIFFUSION CORDIFF TT 400 Cordiff TT 400 wear plate is specially deposited, with highly alloyed special metals for hardfacing of parts which are subjected to extreme wear and impact. The alloy primarily consists of primary Cr carbides and other complex carbides. Wear plate has extremely wear resistant weld metal which standing intermediate strength of Impact. Used for hardfacing on parts subjected to extreme wear and impact. Screens, wear plates etc. 48 - 55 HRC ( On 4mm weld deposit) 53 – 58 HRC ( On 8mm weld deposit) C, Si, Mn, Cr, Ni, B